In our latest workshop day, we got both The Hydrogen Economy V3 bubble machine prototype, and the 4-flame PyroCardium prototype working and ready for Maker’s Faire tryout day tomorrow at the Exploratorium. Then it was time for a little antics. Here’s a video of voice-controlled PyroCardium, held by Chris, exploding the bubbles or at least trying to.
They’re in. And here they are so you can see not only what we’re up to this year for Burning Man, but also so you can get involved. There are at least a dozen sub-projects related to The Hydrogen Economy and PyroCardium. Maybe you want to help with construction of a double-helix sculpture, or you’re good at machining small plastic and metal parts. Maybe you have no skills at all but are full of enthusiasm. Perfect. Post a comment with your contact info and we’ll find a way to plug you into the mix.The 2008 False Profit Labs Burning Man Proposals:
I ordered the control board for the new bubble machines today. I’m trying a new circuit board fab house, PCBFabExpress, which is cheaper than the place I’ve used before. The boards should be here on the 12th, after which I get to assemble them. This will be interesting as I’m using a 20 pin surface mount chip for the H-bridge motor driver, which is a bigger surface mount package than I’ve worked with before. You can see a snapshot of the board design below. Unfortunately, I couldn’t figure out how to import the FP labs logo into my PCB design software, so I didn’t get to brand the boards as I wanted to.
The Hydrogen Bubble Machine V3 prototype is moving right along, and now we’ve attached two bubble wands to our central rotating plastic rod. I tried using different diameter wands and two needle valves to demonstrate differing flow rates. Next step Kurt’s fabbing our circuit boards for the motor controller.We had designed an ingenious little optical sensor with a veined wheel to indicate when the wands are in the up and down positions, but now we think this design can be simplified with a couple of microswitches and some stops mounted on the side panel. A screw on the axle will tap the microswitch and inform the microcontroller that the wands have reached the downward (dipping) position. The microcontroller will then reverse the motor until the other microswitch is tapped, when the wands will be in the upward (blowing) position. At this point the microcontroller will turn on the solenoid, releasing our hydrogen gas mixture and blowing bubbles for a certain (adjustable) time period. Then the microcontroller will repeat the process.I’ve mocked up this prototype using a three-way toggle switch and connecting the solenoid manually to a battery. Here’s a video showing the latest testing:
I know I should be helping get our Burning Man proposals in final shape, but I wanted to post some thoughts I’ve had on bubble ignition with lasers. For those of you who don’t know what I’m talking about, we’ve periodically discussed whether our hydrogen plus oxygen bubbles could be ignited remotely with a laser. I think it’s agreed that this would be pretty awesome. Unfortunately it turns out it’s probably quite hard.My initial thought along these lines was to use some kind of photochemical reaction along the lines of a demo I saw in my freshman chemistry class. If you shine blue light on a mixture of hydrogen and chlorine, it explodes, forming hydrochloric acid. You can see this in this video on youtube:This works because blue light photodissociates the molecular chlorine into atomic chlorine. The atomic chlorine is very reactive and reacts with the hydrogen in a chain reaction, forming HCl. Chlorine is photodissociated by UV - blue light in the 300 - 400 nm range.In principle you can do exactly the same thing with either the oxygen or hydrogen in our bubbles.Unfortunately, the wavelengths you need to photodissociate either oxygen or hydrogen are in the deep UV, and can only be generated by very expensive sources like fluorine excimer lasers. Even worse, these deep UV wavelengths are efficiently absorbed by the atmosphere. So direct photodissociation of H2 or O2 is probably out. One potential possibility is to dope our bubbles with something that can be efficiently photodissociated to spark the reaction (chlorine would work, but it’s pretty toxic) but this seems likely to be pretty complicated.There is another possibility: laser spark ignition. It turns out that if you focus enough laser power into a small spot, the resulting electric field is enough to ionize the air and create a spark. Once again, youtube has video of it (it’s amazing what you can find on youtube):This should ignite a bubble just as well as an electric spark (and in fact, there’s a lot of research into using laser spark ignition to replace spark plugs). There’s just a few problems. First, you need a lot of laser power. That video is using 200 mJ pulses that are probably a few nanoseconds long. That means the instantaneous power is on the order of 10 MW. The average power is only 4W, but you can imagine that if you happen to be in the way of one of those pulses you will be unhappy. So laser safety concerns preclude using this in an open space.Second, that laser is probably pretty expensive.Third, you have to have the beam come to a tight focus to get the spark. That means it’s not enough just to point the laser at the bubble, but you need to focus the spot into the bubble. That’s probably pretty hard to do.So, my initial ideas for laser ignition of bubbles seem not to be feasible … but I’ll keep thinking!